Fully automatic blowing-filling-capping combiblock machine for
water factory
Combiblock application
It is applied for PET Bottled drinking water, CSD, Juice, TEA,
liquid milk, liquid condiment and household & personal care
products.
Capacity: 12000BPH-40000BPH
Main feature
1). High-speed blow valve group with high-speed network control
ensures blowing technic precision and unification.
2). Three-dimensional dynamic simulating design ensures exact and
reliable cam transmission and mesh.
3). High-pressure blow valve group optimum design helps save air a
lot.
4). Quick-change for bottle mould.
5). Wearable aluminum alloy mould surface with special treatment of
hardness.
6). Key points automatic lubrication.
Working process
►Blowing system
! In-line ion gas duster, which is preform purification technology,
cleans the preform.
! High-efficiency and energy saving preform heating technology help
save much electrical power in preform heating part.
! It adopts the gripper transfer technology accurately controlled by
cam mechanism. It is very stable and reliable while transferring
preforms and bottle at high speed.Preform picking & sending and
bottle picking & ranking are all finished by grippers to avoid
middle pollution.
! Self-adaptation two-step blowing technology ensure the smooth and
effective blowing process, from which produce high-quality bottles.
1_Ionic gas duster
2_Preform heating furance
3_Blowing part
4_Gripper
►Filling machine
1). Filling machine adopts gravity filling way, the bottle mouth
rises to open filling valve, then filling starts. When the material
rises and plugs up to air returning hole, the filling stops; and
then the bottle moves down, leaves from the filling valves, which
means the whole filling process is finished.
2). High-speed and high-precision filling valve: 200ml/s, ± 2mm.
3). Servo drive system
4). With CIP cleaning function
5). The arrangement of steel gear and nylon gear is chiastic to
reduce noise.
►Capping machine
1). Full bottles will enter capping machine via transition
starwheel. The anti-rotation knife of capper blocks bottle neck to
keep bottle vertical and prevent rotation. Capping heads keep
revolution and do rotation. Under effect of cam, the action of
gripping cap, sleeve cap, screwing cap and discharging cap to
finish the whole capping process. The finished bottles are
deliveryed via bottle-out starwheel onto bottle-out conveyor, and
then are sent out of the blowing-filling-capping combiblock system.
2). Magnetic constant torque, defective rate≤ 0.2%
3). Reversal caps ejecting device
4). No bottles, no feeding cap
Advantages
►The recovery system in blowing part can reduce air consumption by
15%-20%.
►The ceramic plate and reverse trail system in the heating part can
reduce the electricity by 10%-15%.
►Compared to traditional separate machines where blowing machine and
filling machine are connected by air conveyor, combiblock has
reduced many processes, reducing the erosion of bottles in
transmission process, thus making bottle weight-light possible. And
the bottle weight (taking 500ml as an example) can be reduced to
10g from 24g.
Model
| Model | Capacity (500ml-water bottle) | Remark |
| ZYBFC8-28-10 | 16000Bph | Blowing:8 cavity, Filling: 28 heads, Capping: 10 heads |
| ZYBFC10-36-12 | 20000Bph | Blowing: 10 cavity, Filling: 36 heads, Capping: 12 heads |
| ZYBFC12-40-15 | 24000Bph | Blowing: 12 cavity, Filling: 40 heads, Capping: 15 heads |
| ZYBFC14-50-18 | 28000Bph | Blowing: 14 cavity, Filling: 50 heads, Capping: 18 heads |
| ZYBFC16-50-18 | 32000Bph | Blowing: 16 cavity, Filling: 50 heads, Capping: 18 heads |
| ZYBFC18-60-20 | 36000Bph | Blowing: 18 cavity, Filling: 60 heads, Capping: 20 heads |
| ZYBFC20-72-24 | 40000Bph | Blowing: 20 cavity, Filling: 72 heads, Capping: 24 heads |
Welcome your inquiry !
