Fully Automatic Aseptic PET Bottled Milk Filling Packing Machine
Applicable Products: Liquid milk, NFC fruit juice drink, tea drinks, functional drinks,
vegetable protein drinks,etc.
Suitable Container: PET bottles of various shapes and capacities
Filling Method: Non-contact filling
Production Capacity: 12000 bottles/hour
Overview
China-Beverage's aseptic cold filling technology has entered the
world's advanced ranks as one of few components able to provide
matured aseptic cold filling line.
The technology was verified by clients factories and it's
applicable for the milk, functional drinks, juice, ,neutral drinks
production.
Our Aseptic filling machine on basis of the advantages of the
similiar foreign products, it adopts aseptic isolation technology
to ensure the aseptic of filling material, packing environment and
packaging containers. Reliable sterilizing method is used to
sterilize empty bottles and caps.In addition, the utilization of
COP and SOP ensures the asepsis of the equipment inside and outside
surface and adoption of aseptic compressed air ensures the positive
pressure of filling environment for clean room environment.Whats's
more,CIP cleaning and SIP sterilizing are used to clean and
sterilize the material pipeline, which prevents the material
sterilized by UHT from being polluted, thus ensuring the asepsis of
final products.
Technical parameters
| Model | WJG32-32-24-24-6 |
| Station of sterilization water spraying | 32 |
| Time of sterilization water spraying | ≥15 seconds |
| Times of sterilization water spraying | Second times |
| Station of aseptic water spraying | 24 |
| Time of aseptic water spraying | ≥3 |
| Filling head | 24 |
| Capping head | 6 |
Production capacity | 12000Bph |
Main feature
♦ Multi rounds sanitizer spraying and cleaning technology to assure
the safety of technics.
♦ Mechanical type or electronic pulse type nozzle is of stable
performance and water saving.
♦ Non-contact filling head avoids cross contamination and ensures
the safety of microorganism.
♦ Betatron flowmeter gives the exact constant volume.
♦ The capping machine is of aseptic type, self lubrication ceramics
bearing, equipped with servo-motor.
♦ The cap sterilizer is of soaking type, and liner spraying type.
♦ Automatic inspection, control and parameter record system. All the
key points of the production line have been taken aseptic monitoring.
Components
| Disinfectant preparation system | 100 Class air purification room |
| Empty bottle sterilization unit | CIP/SIP system for aseptic zone |
| Cap sterilization unit | Waste gas treatment system |
| Aseptic UHT sterilizer for product | Liquid sealing system |
| UHT sterilizer for sterile water | Pure steam generator |
| CIP/SIP system | Liquid nitrogen dosing system |
| Aseptic isolation system | Aseptic 5-in-1 filling monobloc |
| Aseptic product storage and constant pressure system | Automatic control system for thewhole line |
Sterile compressed air/nitrogen
preparation system | Technical parameter monitor and record system |
Main configuration
| Material of filling valve | Stainless steel 304 |
| Material of rotary tray and machine platform of rinser and filler | Stainless steel 304 |
| Main motor | America, ABB |
| Sliding bearing | German, Igus |
| Frequency inverter | Japan, Mitsubishi |
| Touch screen | Japan, Pro-face |
| PLC | Japan, Mitsubishi |
| Pneumatic components | German, Festo |
| Other electrical components | Schneider |
| Photocell switch | America, Leuze |
| Proximity switch | America, Leuze |
Company service
| A. After-sale service | I. China-beverage offers 12 months maintenance period to the
problem that caused by machine design, manufacture and the material
quality, and offers the relevant parts and effective service for
free for above reason. |
| II. China-beverage provides recommended spare parts. |
| III. China-beverage provides the instruation book for the machines
operation and maintenace troubleshooting. And normally, the
language of instruction book is Engligh. |
| B. Installation | I. Before machines are delivered into your factory, your esteemed
company need to prepare the water, electricity, etc...When machines
reached at your factory, engineers from China-Beverage will go to
your factory within two week, to finish the machines installation,
and train your workers. |
| C. Sample service | I. For the machines operation & maintenace troubleshooting, you
completely don't worry about that. When all machines have been
manufacturered, China-beverage will take the video about machines
operating, then show that to you. |
| II. You are welcome to come to visit China-beverage factory, and
see the machine running. |
| III. If we get the permission of the customers who have bought the
machines from us, we can provide you their contact information and
you can go and visit. |
| D. Payment term | 30% T/T in advance as deposit, and the balance be cleared before
shipment. |
If you have any questions, welcome feel free to contact with us!
