Auto Bottle Blowing Filling Capping Combiblock Machine for Beverage
Factory
The combiblock combines the blowing system, filling system and capping
system in one integrated system, reducing several intermediaries
suchas transmission, empty bottle handling and storage processes,
which improves packaging hygienic condition and reduces packaging
ross-contamination so as to improve the overall operating
efficiencybut lower the energy consumption, thereby reduces the
overall production cost of enterprises.
Main advantage
1), More Simple Operation
2), Lightweight Packaging Materials
3), Lower Energy Consumption
4), Higher Reliable Quality
5), More Stable and HIghly Efficient
6), Smaller Footprint
7), Fewer Operators
8), Less Operation Costs
Compared with Traditional in-line production(200 millions bottles a
line per year)
| Reduce bottle weight by 35% |
| Save Pet raw materials more than 1000 tons one line annually |
| Cap material saves more than 50% |
| Save at least 20% energy consumption (Such as water and
electricity) |
| Reduce petrochemical material -petrocieum and coal sonsumption |
| Reduce carbon emission by 35% |
Working process
►Blowing system
1. High-speed blow valve group with high-speed network control
ensures blowing technic precision and unification.
2. Three-dimensional dynamic simulating design ensures exact and
reliable cam transmission and mesh.
3. High-pressure blow valve group optimum design helps save air a
lot.
4. Quick-change for mould.
5. Wearable aluminum alloy mould surface with special treatment of
hardness.
6. Key points automatic lubrication.
►Filling system
1). Filling machine adopts gravity filling way, the bottle mouth
rises to open filling valve, then filling starts. When the material
rises and plugs up to air returning hole, the filling stops; and
then the bottle moves down, leaves from the filling valves, which
means the whole filling process is finished.
2). High-speed and high-precision filling valve: 200ml/s, ± 2mm.
3). Servo drive system
4). With CIP cleaning function
5). The arrangement of steel gear and nylon gear is chiastic to
reduce noise.
►Capping system
1). Full bottles will enter capping machine via transition
starwheel. The anti-rotation knife of capper blocks bottle neck to
keep bottle vertical and prevent rotation. Capping heads keep
revolution and do rotation. Under effect of cam, the action of
gripping cap, sleeve cap, screwing cap and discharging cap to
finish the whole capping process. The finished bottles are
deliveryed via bottle-out starwheel onto bottle-out conveyor, and
then are sent out of the blowing-filling-capping combiblock system.
2). Magnetic constant torque, defective rate≤ 0.2%
3). Reversal caps ejecting device
4). No bottles, no feeding cap
Model
| Model | Capacity (500ml-water bottle) | Remark |
| ZYBFC8-28-10 | 16000Bph | Blowing:8 cavity, Filling: 28 heads, Capping: 10 heads |
| ZYBFC10-36-12 | 20000Bph | Blowing: 10 cavity, Filling: 36 heads, Capping: 12 heads |
| ZYBFC12-40-15 | 24000Bph | Blowing: 12 cavity, Filling: 40 heads, Capping: 15 heads |
| ZYBFC14-50-18 | 28000Bph | Blowing: 14 cavity, Filling: 50 heads, Capping: 18 heads |
| ZYBFC16-50-18 | 32000Bph | Blowing: 16 cavity, Filling: 50 heads, Capping: 18 heads |
| ZYBFC18-60-20 | 36000Bph | Blowing: 18 cavity, Filling: 60 heads, Capping: 20 heads |
| ZYBFC20-72-24 | 40000Bph | Blowing: 20 cavity, Filling: 72 heads, Capping: 24 heads |
Welcome your inquiry !
